---===S1-HZYE01A-0100_0001.djvu===--- FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. Applicable for ZS1E, ZY1E and SV1E series, equipped with E13C engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner's Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. This manual is divided into 10 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-HZYE01A 2/2 Chassis Workshop Manual for ZY1EWPD-XS, ZS1E and SV1E S1-HZYE01A EWD Chassis Workshop Manual for ZY1EWPD-XP S1-HZYE02A EWD E13C (EURO-2,EURO-3) Engine Workshop Manual S5-YE13E01F E13C (EURO-4) Engine Workshop Manual S5-YE13E02G ---===S1-HZYE01A-0100_0001.djvu===--- FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. Applicable for ZS1E, ZY1E and SV1E series, equipped with E13C engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner's Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. This manual is divided into 10 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-HZYE01A 2/2 Chassis Workshop Manual for ZY1EWPD-XS, ZS1E and SV1E S1-HZYE01A EWD Chassis Workshop Manual for ZY1EWPD-XP S1-HZYE02A EWD E13C (EURO-2,EURO-3) Engine Workshop Manual S5-YE13E01F E13C (EURO-4) Engine Workshop Manual S5-YE13E02G ---===S1-HZYE01A-0100_0002.djvu===--- CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL Use this chart to the appropriate chapter numbers for servicing your particular vehicle. CHAPTER MANUAL NO. S1-HZYE01A 1/2 MODELS ZS1E, ZY1E, SV1E GENERAL INTRODUCTION GN02-001 CLUTCH MAIN UNIT CL02-001 (DSP430) CL02-002 (SACHS MFZ430) CLUTCH CONTROL CL03-001 (DSP430) CL03-002 (SACHS MFZ430) TRANSMISSION MAIN UNIT TR02-001 (ZF16S1830TO/ZF16S2530TO) TR02-002 (ZF16S221) TRANSMISSION/TRANSFER CONTROL TR06-001 PROPELLER SHAFT PP02-001 (GWB2045) PP02-002 (GWB2065) PP02-003 (HY1345) DIFFERENTIAL EQUIPMENT DF01-001 DIFFERENTIAL CARRIER DF02-001 (MERITOR MD16-610) DF02-002 (MERITOR MR16-610) DF02-003 (SH18) DF02-004 (THD18) BRAKE EQUIPMENT BR01-001 SERVICE BRAKE BR02-001 ---===S1-HZYE01A-0100_0003.djvu===--- CLUTCH EQUIPMENT CLUTCH MAIN UNIT CLUTCH CONTROL TRANSMISSION EQUIPMENT TRANSMISSION MAIN UNIT TRANSFER MAIN UNIT AUTOMATIC TRANSMISSION PTO (POWER TAKE-OFF) TRANSMISSION / TRANSFER CONTROL PROPELLER SHAFT DIFFERENTIAL EQUIPMENT DIFFERENTIAL CARRIER INDEX: CHASSIS GROUP 1/4 PROPELLER SHAFT EQUIPMENT WORKSHOP MANUAL All rights reserved. This manual may not be reproduced or copied in whole in part, with- out the written consent of Hino Motors, Ltd. BRAKE EQUIPMENT SERVICE BRAKE ES START (EASY & SMOOTH START SYSTEM) GENERAL INTRODUCTION This manual does not contain items on half-tone dot meshing. ABS & ASR ---===S1-HZYE01A-0100_0004.djvu===--- EXHAUST BRAKE RETARDER BRAKE PARKING BRAKE STEERING EQUIPMENT STEERING UNIT POWER STEERING INDEX: CHASSIS GROUP 2/4 AXLE EQUIPMENT FRONT AXLE REAR AXLE WHEEL & TIRE SUSPENSION EQUIPMENT SUSPENSION CHASSIS EQUIPMENT CHASSIS FRAME COUPLER (5TH WHEEL) PINTLE HOOK CAB EQUIPMENT CAB This manual does not contain items on half-tone dot meshing. ---===S1-HZYE01A-0100_0005.djvu===--- ELECTRICAL EQUIPMENT ELECTRIC WIRE INDEX: CHASSIS GROUP 3/4 This manual does not contain items on half-tone dot meshing. ---===S1-HZYE01A-0100_0006.djvu===--- ENGINE CONTROL FUEL CONTROL BRAKE CONTROL SUSPENSION CONTROL CAB EQUIPMENT CONTROL OTHERS INDEX: CHASSIS GROUP 4/4 This manual does not contain items on half-tone dot meshing. ---===S1-HZYE01A-0100_0007.djvu===--- FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. Applicable for ZS1E, ZY1E and SV1E series, equipped with E13C engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner's Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. This manual is divided into 13 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-HZYE01A 1/2 Chassis Workshop Manual for ZY1EWPD-XS, ZS1E and SV1E S1-HZYE01A EWD Chassis Workshop Manual for ZY1EWPD-XP S1-HZYE02A EWD E13C (EURO-2,EURO-3) Engine Workshop Manual S5-YE13E01F E13C (EURO-4) Engine Workshop Manual S5-YE13E02G ---===S1-HZYE01A-0100_0008.djvu===--- CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL Use this chart to the appropriate chapter numbers for servicing your particular vehicle. CHAPTER MANUAL NO. S1-HZYE01A 2/2 MODELS ZS1E, ZY1E, SV1E ABS & ASR BR03-001 STEERING EQUIPMENT SR01-001 STEERING UNIT SR02-001 POWER STEERING SR03-001 FRONT AXLE AX02-001 (MERITOR MAKE) AX02-002 (MF88I) REAR AXLE AX03-001 (HUB REDUCTION) AX03-002 (SH18, THD18) WHEEL & TIRE AX04-001 SUSPENSION SU02-001 (FRONT, MODELS: ZS, ZY, SV) SU02-002 (REAR, MODELS: ZS, ZY, SV) CHASSIS FRAME FC02-001 CAB CA02-001 ELECTRICAL EQUIPMENT EL01-001 BRAKE CONTROL DN03-001 OTHERS (CAN COMMUNICATION) DN06-001 ---===S1-HZYE01A-0100_0009.djvu===--- CLUTCH EQUIPMENT CLUTCH MAIN UNIT CLUTCH CONTROL TRANSMISSION EQUIPMENT TRANSMISSION MAIN UNIT TRANSFER MAIN UNIT AUTOMATIC TRANSMISSION PTO (POWER TAKE-OFF) TRANSMISSION / TRANSFER CONTROL PROPELLER SHAFT DIFFERENTIAL EQUIPMENT DIFFERENTIAL CARRIER INDEX: CHASSIS GROUP 1/4 PROPELLER SHAFT EQUIPMENT WORKSHOP MANUAL All rights reserved. This manual may not be reproduced or copied in whole in part, with- out the written consent of Hino Motors, Ltd. ABS & ASR GENERAL INTRODUCTION This manual does not contain items on half-tone dot meshing. BRAKE EQUIPMENT SERVICE BRAKE ES START (EASY & SMOOTH START SYSTEM) ---===S1-HZYE01A-0100_0010.djvu===--- EXHAUST BRAKE RETARDER BRAKE PARKING BRAKE STEERING EQUIPMENT STEERING UNIT POWER STEERING INDEX: CHASSIS GROUP 2/4 AXLE EQUIPMENT FRONT AXLE REAR AXLE WHEEL & TIRE SUSPENSION EQUIPMENT SUSPENSION CHASSIS EQUIPMENT CHASSIS FRAME COUPLER (5TH WHEEL) PINTLE HOOK CAB EQUIPMENT CAB This manual does not contain items on half-tone dot meshing. ---===S1-HZYE01A-0100_0011.djvu===--- ELECTRICAL EQUIPMENT ELECTRIC WIRE INDEX: CHASSIS GROUP 3/4 This manual does not contain items on half-tone dot meshing. ---===S1-HZYE01A-0100_0012.djvu===--- ENGINE CONTROL FUEL CONTROL BRAKE CONTROL SUSPENSION CONTROL CAB EQUIPMENT CONTROL OTHERS INDEX: CHASSIS GROUP 4/4 This manual does not contain items on half-tone dot meshing.