---===H1-H011E07-01_0001.djvu===--- FOREWORD First of all, we thank you very much for having purchased a HINO vehicle this time. This owner's manual has been prepared to give you a thorough understanding of the driving operation of the HINO vehicle together with a guidance about a simple inspection and maintenance as well as about its periodicity. Be sure to read this manual carefully before you start your vehicle so that you can drive it safely, comfortably and without embarrassing the social environ- ment. • Read very carefully those sections which have signs "Important fundamentals you must know", '' '', '' CAUTION'', ''NOTICE'' and "HINT". They are particularly important. • Depending upon the specifications of your vehicle, equipment with marks mentioned in this manual are not always available. • If you find any points which are not clear to you, consult at an authorized HINO dealer. • This manual should be kept in your vehicle always. • If the vehicle is sold, hand this manual over to the new owner together with the vehicle. • Kindly understand that the contents of this manual do not correspond sometimes to your vehicle due to the alteration of its specifications. • All information and specifications in this manual are based upon the latest product information available at the time of printing and HINO MOTORS reserves the right to change any of them at any time without prior notice. In this manual, you will also see a circle with a slash through it. This means "Do not" , "Do not do this" , or "Do not let this happen". CAUTION This is a warning against something which may cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people. NOTICE This is a warning against something which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. HINT This is an item that you had better know or the knowledge of which comes in very useful for you. ---===H1-H011E07-01_0001.djvu===--- FOREWORD First of all, we thank you very much for having purchased a HINO vehicle this time. This owner's manual has been prepared to give you a thorough understanding of the driving operation of the HINO vehicle together with a guidance about a simple inspection and maintenance as well as about its periodicity. Be sure to read this manual carefully before you start your vehicle so that you can drive it safely, comfortably and without embarrassing the social environ- ment. • Read very carefully those sections which have signs "Important fundamentals you must know", '' '', '' CAUTION'', ''NOTICE'' and "HINT". They are particularly important. • Depending upon the specifications of your vehicle, equipment with marks mentioned in this manual are not always available. • If you find any points which are not clear to you, consult at an authorized HINO dealer. • This manual should be kept in your vehicle always. • If the vehicle is sold, hand this manual over to the new owner together with the vehicle. • Kindly understand that the contents of this manual do not correspond sometimes to your vehicle due to the alteration of its specifications. • All information and specifications in this manual are based upon the latest product information available at the time of printing and HINO MOTORS reserves the right to change any of them at any time without prior notice. In this manual, you will also see a circle with a slash through it. This means "Do not" , "Do not do this" , or "Do not let this happen". CAUTION This is a warning against something which may cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people. NOTICE This is a warning against something which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. HINT This is an item that you had better know or the knowledge of which comes in very useful for you. ---===H1-H011E07-01_0002.djvu===--- DESCRIPTIONS TABLE FOR PRODUCTION CODE AND COMPONENTS PRODUCTION CODE ENGINE MODEL TRANSMISSION REAR AXLE SERIES NO. SPEED SERIES NO. FRONTWARD REARWARD FS E13C 7H X 0 7 THD17 SH17 THD18 SH18 12 MZ12 THD18 SH18 16 ZF® 16S151 16 ZF® 16S221 THD17 SH17 THD18 SH18 18 FULLER® RTLO 14918B THD17 SH17 THD18 SH18 18 FULLER® RTLO 16918B 18 FULLER® RTLO 18918B 18 FULLER® RTLO 16918B DANA DSH40P DANA RSH40 DANA DDH40P DANA RDH40 FR E13C 12 MZ12 SH18 ---===H1-H011E07-01_0003.djvu===--- FY E13C 7 HX07 THD18 SH18 12 MZ12 THD17 SH17 16 ZF® 16S221 18 FULLER® RTLO 16918B THD18 SH18 DANA DSH40P DANA RSH40 DANA DDH40P DANA RDH40 ZS E13C 7H X 0 7 THD18 SH18 16 ZF® 16S151 SH E13C 7H X 0 7 SH19 12 MZ12 16 ZF® 16S221 SS E13C 12 MZ12 THD18 SH18 16 ZF® 16S221 18 FULLER® RTLO 16918B 18 FULLER® RTLO 18918B SV E13C 16 ZF® 16S221 THD18 SH18 PRODUCTION CODE ENGINE MODEL TRANSMISSION REAR AXLE SERIES NO. SPEED SERIES NO. FRONTWARD REARWARD ---===H1-H011E07-01_0004.djvu===--- This Owner's Manual provides you different indexes for your easy use. Make use of them as you like in accordance with your needs. TABLE OF CONTENTS • You can find the configuration of this Owner's Manual. • This consists of itemized titles. DPF0105ZA TABLE OF CONTENTS VISUAL INDEX • This visual index will be helpful to you when you know the item but you do not know how it is named. • Cab equipment can be located from the illustrations. DPF0104RA IMPORTANT FUNDAMENTALS YOU MUST KNOW....Page 1-1 • Read this first of all, if you wish to know the key points. • The essential contents of the Owner's Manual are summa- rized here. • You can easily find the page where the detailed handling is described. DP010001ZC INDEX ........................................................................ Last Page • Start with this index when you know the name of the item. • Required items are listed in alphabetical order. • This index is useful when the name of an item or that of the equipment is known to you. DPF0102ZA ---===H1-H011E07-01_0005.djvu===--- EMERGENCIES.......................................................... Page 10-1 • Please refer to this section when you are in urgent need of help due to mechanical trouble. • This section summarizes the possible solutions to which we wish to refer you to, when you are in urgent need proper help due to mechanical trouble. DP100001ZB TROUBLESHOOTING ................................................ Page 13-1 • Consult with this index when you feel something is wrong. • If you check the symptom of the trouble, you can easily find the page where the troubleshooting is described. DPF0108ZB TROUBLE REGULAR MAINTENANCE ....................................... Page 12-1 • This is useful for inspection and maintenance. • The periodical regular inspection and maintenance are described here in order to enable your vehicle to develop better perfor- mance and to mark a longer life- time. DPF0107ZB GREASES AND LUBRICANTS.................................. Page 12-5 • This will be helpful for greasing. • How to grease and lubricate, grades and capacities of greases and lubricants are men- tioned here. DPF0109ZA ---===H1-H011E07-01_0006.djvu===--- MEMO ---===H1-H011E07-01_0007.djvu===--- TABLE OF CONTENTS VISUAL INDEX 1.IMPORTANT FUNDAMENTALS YOU MUST KNOW 2.BASIC VEHICLE CARE 3.OPENING AND CLOSING THE DOORS AND TILTING THE CAB 4.SEATS AND SEAT BELTS 5.OPERATION OF DRIVING EQUIPMENT 6.METERS, GAUGES AND LIGHTS 7.VENTILATION, HEATER AND AIR CONDITIONER 8.ACCESSORIES 9.PROPER DRIVING 10.EMERGENCIES 11.DAILY INSPECTION AND MAINTENANCE 12.REGULAR MAINTENANCE 13.TROUBLESHOOTING INDEX ---===H1-H011E07-01_0008.djvu===--- VISUAL INDEX [RIGHT-HAND DRIVE VEHICLE] INTERIOR OF THE CAB AND THE PAGE WHERE EACH ITEM IS MENTIONED ” Control panel ................................... P7-2 ” Heater .......................................... P7-5 ” Air conditioner .............................. P7-6 ” Fluorescent light ........................ P8-54 DPV0101RE ” AM-FM ETR radio with clock ....... P8-6 ” AM-FM ETR radio/cassette player with clock ................................... P8-14 ” AM-FM ETR radio/compact disc & cassette player with clock .......... P8-27 ” AM-FM ETR radio/compact disc player with clock ........................ P8-49 ” Tachograph .................................. P6-5 ” Clutch pedal ..................................... P5-8 ” Assistant's seat ............................ P4-5 ” Center seat .................................. P4-4 ” Parking brake lever ........................ P5-22 ” Seat belt ....................................... P4-5 ” Center overhead console ...........P8-56 ” Inside rear-view mirror ................P8-55 ” Overhead console ..........................P8-56 ” Sun visor.........................................P8-55 ” Room light ......................................P8-54 ” Gearshift lever ..................................P5-9 ” Counter shaft brake ....................P5-21 ” Ashtray ...........................................P8-56 ” Power window switch ...................P3-5 ” Window regulator handle ..............P3-5 ” Dump lever .................................P5-53 ” PTO (power take-off) control lever ................................P5-56 ” Step light.........................................P8-54 ” Accelerator pedal..............................P5-8 ” Brake pedal ......................................P5-8 ” Driver's seat......................................P4-2 ---===H1-H011E07-01_0008.djvu===--- VISUAL INDEX [RIGHT-HAND DRIVE VEHICLE] INTERIOR OF THE CAB AND THE PAGE WHERE EACH ITEM IS MENTIONED ” Control panel ................................... P7-2 ” Heater .......................................... P7-5 ” Air conditioner .............................. P7-6 ” Fluorescent light ........................ P8-54 DPV0101RE ” AM-FM ETR radio with clock ....... P8-6 ” AM-FM ETR radio/cassette player with clock ................................... P8-14 ” AM-FM ETR radio/compact disc & cassette player with clock .......... P8-27 ” AM-FM ETR radio/compact disc player with clock ........................ P8-49 ” Tachograph .................................. P6-5 ” Clutch pedal ..................................... P5-8 ” Assistant's seat ............................ P4-5 ” Center seat .................................. P4-4 ” Parking brake lever ........................ P5-22 ” Seat belt ....................................... P4-5 ” Center overhead console ...........P8-56 ” Inside rear-view mirror ................P8-55 ” Overhead console ..........................P8-56 ” Sun visor.........................................P8-55 ” Room light ......................................P8-54 ” Gearshift lever ..................................P5-9 ” Counter shaft brake ....................P5-21 ” Ashtray ...........................................P8-56 ” Power window switch ...................P3-5 ” Window regulator handle ..............P3-5 ” Dump lever .................................P5-53 ” PTO (power take-off) control lever ................................P5-56 ” Step light.........................................P8-54 ” Accelerator pedal..............................P5-8 ” Brake pedal ......................................P5-8 ” Driver's seat......................................P4-2 ---===H1-H011E07-01_0009.djvu===--- VISUAL INDEX [LEFT-HAND DRIVE VEHICLE] ” AM-FM ETR radio with clock ....... P8-6 ” AM-FM ETR radio/cassette player with clock ................................... P8-14 ” AM-FM ETR radio/compact disc player with clock ........................ P8-49 ” Compact disc player .................. P8-45 ” Tachograph .................................. P6-5 ” Fluorescent light ......................... P8-54 DPV0101LE ” Center overhead console ........... P8-56 ” Inside rear-view mirror ............... P8-55 ” Overhead console.......................... P8-56 ” Sun visor ........................................ P8-55 ” Room light ...................................... P8-54 ” Accelerator pedal ............................. P5-8 ” Ashtray........................................... P8-56 ” Power window switch ................... P3-5 ” Window regulator handle ............. P3-5 ” Dump lever ................................. P5-53 ” PTO (power take-off) control lever ............................... P5-56 ” Step light ........................................ P8-54 ” Clutch pedal ..................................... P5-8 ” Driver's seat ..................................... P4-2 ” Control panel ................................... P7-2 ” Heater .......................................... P7-5 ” Air conditioner .............................. P7-6 ” Gearshift lever ................................. P5-9 ” Brake pedal...................................... P5-8 ” Assistant's seat ............................ P4-5 ” Center seat .................................. P4-4 ” Parking brake lever........................ P5-22 ” Seat belt ....................................... P4-5 ” Battery cut off switch ...................P5-71 ---===H1-H011E07-01_0010.djvu===--- VISUAL INDEX [RIGHT-HAND DRIVE VEHICLE] AROUND THE STEERING WHEEL AND THE PAGE WHERE EACH ITEM IS MENTIONED DPV0201RF ” Fuel gauge ..................................... P6-22 ” Warning and indicator lights .............P6-2 ” Speedometer ................................... P6-4 ” Trailer brake lever ...................... P5-62 ” Windshield wiper switch and windshield washer button .............. P5-27 ” Hazard light switch......................... P5-28 ” Retarder control lever .......... P5-30, 32 ” Economy running switch (Engine speed inhibitive switch) .................. P5-36 ” Warning and indicator lights ............ P6-2 ” PTO (power take-off) control switch ....................... P5-52, 53 ” HINO Engine Retarder check switch ............................... P5-35 ” Adjusting lever ............................... P5-26 ” Steering wheel ............................... P5-26 ” Air pressure gauge ........................ P6-21 ” Coolant temperature gauge ............P6-20 ” Warning and indicator lights .............P6-2 ” Tachometer.......................................P6-5 ” Warning and indicator lights .............P6-2 ” Turn signal switch ...........................P5-28 ” Lighting switch ................................P5-29 ” Beam control switch........................P5-30 ” Idle set knob .....................................P5-7 ” Cruise control main switch ..........P5-43 ” Front lid opener lever ........................P3-8 ” Headlight beam control switch ....P5-34 ” Front fog light switch ...................P5-34 ” Rear fog light switch ...................P5-35 ” Starter key ........................................P5-3 ” Parking light switch .....................P5-35 ---===H1-H011E07-01_0011.djvu===--- VISUAL INDEX [LEFT-HAND DRIVE VEHICLE] ” Warning and indicator lights ............. P6-2 ” Coolant temperature gauge ........... P6-20 DPV0201LE ” Fuel gauge ..................................... P6-22 ” Warning and indicator lights ............. P6-2 ” Speedometer.................................... P6-4 ” Headlight beam control switch ... P5-34 ” Parking light switch .................... P5-35 ” Front fog light switch .................. P5-34 ” Turn signal switch .......................... P5-28 ” Lighting switch................................ P5-29 ” Beam control switch ....................... P5-30 ” Air pressure gauge......................... P6-21 ” Front lid opener lever ....................... P3-8 ” Rear fog light switch ................... P5-35 ” PTO (power take-off) control switch ....................... P5-52, 53 ” Adjusting lever................................ P5-26 ” Tachometer ...................................... P6-5 ” Economy running switch (Engine speed inhibitive switch) ................. P5-36 ” Windshield wiper switch and windshield washer button .............. P5-27 ” Hazard light switch ......................... P5-28 ” Retarder control lever ................ P5-30 ” Air suspension controller release switch ............................ P5-58 ” Trailer brake lever ...................... P5-62 ” Warning and indicator lights............. P6-2 ” Start idle up switch (Start assistance device) ............ P5-42 ” ES start switch ........................... P5-47 ” Inter-axle differential lock switch .................................. P5-39 ” HINO Engine Retarder check switch................................... P5-35 ” Steering wheel ............................... P5-26 ” Starter key........................................ P5-3 ” Idle set knob..................................... P5-7 ---===H1-H011E07-01_0012.djvu===--- VISUAL INDEX [RIGHT-HAND DRIVE VEHICLE] ” Fluorescent light switch ....................................P8-54 DPV0202RB DPV0201RG ” Mixer idle up switch ......................................... P5-56 ” ES start switch .................................................P5-47 ” Inter-axle differential lock switch ......................P5-39 ” Cross differential lock switch ........................... P5-41 ” Mirror heater switch ........................................ P5-38 ” Air suspension dump switch ............................P5-57 ” Rear-view mirror control switch ....................... P5-37 ” Power mirror switch .........................................P5-37 ” Differential lock switch ..................................... P5-40 ” Cigarette lighter ............................................... P8-55 ---===H1-H011E07-01_0013.djvu===--- VISUAL INDEX [LEFT-HAND DRIVE VEHICLE] DPV0202LC DPV0201LF ” Cigarette lighter ............................................................ P8-55 ” Mirror heater switch ...................................................... P5-38 ” Air suspension dump switch ......................................... P5-57 ” Fluorescent light switch ................................................ P8-54 ” Air suspension controller (Remote-control type) .......... P5-58 ---===H1-H011E07-01_0014.djvu===--- VISUAL INDEX FEATURED EQUIPMENT AND THE PAGE WHERE EACH ITEM IS MENTIONED ” ABS (Anti-lock brake system) ............................................................................P6-24 (To improve the stability of the vehicle by reducing wheel-locking phenomenon when braking on slippery road such as frozen road, etc.) ” Air suspension dump control .............................................................................P5-57 (This device is for lowering the rear body or platform while depressing its switch. So, this device improves the workability at loading and unloading by changing the rear body or platform height.) ” Air suspension controller (Remote-control type) .............................................P5-58 (This device keeps the rear body or platform height constant with various loading weight by electronically controlling the air pressure of the rear air suspension. This has also a function that improves the working efficiency by changing the rear body height.) DPV0301RE ” Seat belt warning light ..........................................................................................P4-8 (The warning light will turn on when the driver does not fasten the seat belt.) DP052115RB PLATFORM ---===H1-H011E07-01_0015.djvu===--- VISUAL INDEX DPV0302RB ” ES start (Hill driving assistance device) ........................................................... P5-47 (The ES (Easy & Smooth) start facilitates the braking operation when starting on a slope and improves the maneuverability of driving.) ” Economy running switch (Engine speed inhibitive switch)................................ P5-36 (Enabling optimal fuel-saving drive by light-load driving matching each driving condition.) ” HINO Engine Retarder , ZF Intarder .......................................................... P5-30, 32 (Auxiliary brake to use during high speed driving and going downward slope. Stop light turns on by operating the intarder.) ” Keyless entry system (Wireless remote control) ............................................... P3-3 (Locking and unlocking of the door can be done by operating the remote key a short distance from the vehicle.) ” Driver's seat ........................................................................................................... P4-2 (Highly relaxing seat with fine adjustment for fitting everybody's figure, assuring comfortable suspension, reducing the fatigue.) ” Full flat seat ........................................................................................................... P4-5 (When the seat backs of the assistant's seat and the center seat are folded down, they become a part of the utility space.)