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FOREWORD 
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. 
Applicable for J05D-TI, J05E-TI engine 
When making any repairs on your vehicle, be careful not to be injured through improper procedures. 
As for maintenance items, refer to the Owner's Manual. 
All information and specifications in this manual are based upon the latest product information available at the time of print- 
ing. 
Hino Motors reserves the right to make changes at any time without prior notice. 
---===S5-YJ05E12D-0100_0001.djvu===---
FOREWORD 
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. 
Applicable for J05D-TI, J05E-TI engine 
When making any repairs on your vehicle, be careful not to be injured through improper procedures. 
As for maintenance items, refer to the Owner's Manual. 
All information and specifications in this manual are based upon the latest product information available at the time of print- 
ing. 
Hino Motors reserves the right to make changes at any time without prior notice. 
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CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL 
Use this chart to the appropriate chapter numbers for servicing your particular vehicle. 
CHAPTER 
MANUAL NO. 
S5-YJ05E12D 
MODEL 
J05D-TI, J05E-TI 
GENERAL INTRODUCTION 
GN01-001 
ENGINE INTRODUCTION 
EN01-001 
ENGINE MECHANICAL 
EN02-001 
AIR INTAKE SYSTEM 
EN03-001 
EXHAUST SYSTEM 
EN04-001 
LUBRICATING SYSTEM 
EN05-001 
COOLING SYSTEM 
EN06-001 
FUEL SYSTEM 
EN07-001 
TURBOCHARGER 
EN08-001 
(VARIABLE NOZZLE 
TURBINE TYPE) 
EN08-002 
(WASTE GATE VALVE 
TYPE) 
FUEL INJECTION PUMP 
EN09-001 
EMISSION CONTROL 
EN10-001 
ALTERNATOR 
EN11-001 (24V-50A) 
EN11-002 (24V-60A) 
STARTER 
EN12-001 
(24V, 4.5 kW) 
EN12-002 
(24V, 5.0 kW) 
AIR COMPRESSOR 
EN13-001 (154 cm3) 
ENGINE CONTROL 
EN16-001 (COMMON RAIL) 
FUEL CONTROL 
DN02-001 (COMMON RAIL) 
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ENGINE INTRODUCTION 
ENGINE MECHANICAL 
AIR INTAKE SYSTEM 
EXHAUST SYSTEM 
LUBRICATING SYSTEM 
COOLING SYSTEM 
FUEL SYSTEM 
TURBOCHARGER 
FUEL INJECTION PUMP 
ALTERNATOR 
STARTER 
AIR COMPRESSOR 
INDEX: ENGINE GROUP 1/2 
EMISSION CONTROL 
WORKSHOP 
MANUAL 
All rights reserved. This manual may not be 
reproduced or copied in whole in part, with- 
out the written consent of Hino Motors, Ltd. 
ENGINE P.T.O. 
(POWER TAKE-OFF) 
ENGINE RETARDER 
ENGINE CONTROL 
GENERAL INTRODUCTION 
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ENGINE CONTROL 
FUEL CONTROL 
BRAKE CONTROL 
SUSPENSION CONTROL 
CAB EQUIPMENT CONTROL 
OTHERS 
INDEX: ENGINE GROUP 2/2