---===S1-YGDE05D-0100_0001.djvu===--- FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. Applicable for FC4J, GD1J, FG1J, GH1J, FM1J, FT1J, GT1J series, equipped with J05C-TI and J08C-TI engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner's Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. This manual is divided into 11 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-YGDE05D 2/2 J05C-TI Engine Workshop Manual S5-YJ05E08A J08C-TI Engine Workshop Manual S5-YJ08E18B ---===S1-YGDE05D-0100_0001.djvu===--- FOREWORD This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles. Applicable for FC4J, GD1J, FG1J, GH1J, FM1J, FT1J, GT1J series, equipped with J05C-TI and J08C-TI engine When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner's Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. This manual is divided into 11 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-YGDE05D 2/2 J05C-TI Engine Workshop Manual S5-YJ05E08A J08C-TI Engine Workshop Manual S5-YJ08E18B ---===S1-YGDE05D-0100_0002.djvu===--- CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL Use this chart to the appropriate chapter numbers for servicing your particular vehicle. CHAPTER MANUAL NO. S1-YGDE05D 1/2 MODELS FC4J, GD1J, FG1J, GH1J, FM1J, FT1J, GT1J GENERAL INTRODUCTION GN02-001 CLUTCH MAIN UNIT CL02-001 CL02-002 CLUTCH CONTROL CL03-001 TRANSMISSION MAIN UNIT TR02-001 TR02-002 TR02-003 TR02-004 TRANSFER MAIN UNIT TR03-001 P.T.O. (POWER TAKE-OFF) TR05-001 TR05-002 TR05-003 TRANSMISSION/TRANSFER CONTROL TR06-001 PROPELLER SHAFT PP02-001 PP02-002 PP02-003 PP02-004 PP02-005 DIFFERENTIAL CARRIER DF02-001 DF02-002 DF02-003 DF02-004 DF02-005 DF02-006 DF02-007 BRAKE EQUIPMENT BR01-001 BR01-002 SERVICE BRAKE BR02-001 BR02-002 BR02-003 EXHAUST BRAKE BR05-001 PARKING BRAKE BR07-001 BR-07-002 STEERING EQUIPMENT SR01-001 STEERING UNIT SR02-001 SR02-002 POWER STEERING SR03-001 FRONT AXLE AX02-001 AX02-002 AX02-003 AX02-004 AX02-005 AX02-006 REAR AXLE AX03-001 AX03-002 AX03-003 AX03-004 AX03-005 WHEEL & TIRE AX04-001 SUSPENSION SU02-001 SU02-002 SU02-003 SU02-004 SU02-005 CHASSIS FRAME FC02-001 CAB CA02-001 ELECTRICAL EQUIPMENT EL01-001 ELECTRIC WIRE EL02-001 This manual does not contain items on half-tone dot meshing. ---===S1-YGDE05D-0100_0003.djvu===--- CLUTCH EQUIPMENT CLUTCH MAIN UNIT CLUTCH CONTROL TRANSMISSION EQUIPMENT TRANSMISSION MAIN UNIT TRANSFER MAIN UNIT AUTOMATIC TRANSMISSION P.T.O. (POWER TAKE-OFF) TRANSMISSION / TRANSFER CONTROL PROPELLER SHAFT DIFFERENTIAL EQUIPMENT DIFFERENTIAL CARRIER INDEX: CHASSIS GROUP 1/1 PROPELLER SHAFT EQUIPMENT WORKSHOP MANUAL All rights reserved. This manual may not be reproduced or copied in whole in part, with- out the written consent of Hino Motors, Ltd. BRAKE EQUIPMENT SERVICE BRAKE ABS (ANTI-LOCK BRAKE SYSTEM) ES START (EASY & SMOOTH START) SYSTEM GENERAL INTRODUCTION