---===H1-L046E05-0100_0001.djvu===--- i THANK YOU VERY MUCH FOR PURCHASING A HINO VEHICLE Please carefully and thoroughly read and follow the information in this Driver's/Owner's Manual. It contains many practical tips about the vehicle's operation and procedures to use for daily and periodic maintenance. The manual will help you become more familiar with your vehicle and avoid situations that could be dangerous to you and to others. If you have any questions about your vehicle please contact your Hino dealer. Important Symbols and Signs DANGER "DANGER" as used in this manual indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING "WARNING" as used in this manual indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION "CAUTION" with the safety alert symbol as used in this manual indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE "NOTICE" as used in this manual addresses practices and situations which could result in vehicle damage if ignored. '12.10.01update ---===H1-L046E05-0100_0001.djvu===--- i THANK YOU VERY MUCH FOR PURCHASING A HINO VEHICLE Please carefully and thoroughly read and follow the information in this Driver's/Owner's Manual. It contains many practical tips about the vehicle's operation and procedures to use for daily and periodic maintenance. The manual will help you become more familiar with your vehicle and avoid situations that could be dangerous to you and to others. If you have any questions about your vehicle please contact your Hino dealer. Important Symbols and Signs DANGER "DANGER" as used in this manual indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING "WARNING" as used in this manual indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION "CAUTION" with the safety alert symbol as used in this manual indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE "NOTICE" as used in this manual addresses practices and situations which could result in vehicle damage if ignored. '12.10.01update ---===H1-L046E05-0100_0001.djvu===--- i THANK YOU VERY MUCH FOR PURCHASING A HINO VEHICLE Please carefully and thoroughly read and follow the information in this Driver's/Owner's Manual. It contains many practical tips about the vehicle's operation and procedures to use for daily and periodic maintenance. The manual will help you become more familiar with your vehicle and avoid situations that could be dangerous to you and to others. If you have any questions about your vehicle please contact your Hino dealer. Important Symbols and Signs DANGER "DANGER" as used in this manual indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING "WARNING" as used in this manual indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION "CAUTION" with the safety alert symbol as used in this manual indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE "NOTICE" as used in this manual addresses practices and situations which could result in vehicle damage if ignored. '12.10.01update ---===H1-L046E05-0100_0002.djvu===--- ii ABOUT THIS MANUAL This Manual applies to all 2013 model year Hino trucks, and describes the vehicles without identification as optional equip- ment or model version. Some of the described equipment may not be installed on your vehicle or may be available only in certain locations. Please consult your purchase documents regarding the equipment and options on your vehicle and consult your Hino dealer for more information. Before operating your vehicle, you should check the engine model and the accessories, and read about the appropriate equipment in this Manual. If you need to determine your engine model, you should review page xxiii, xxiv. An alphabetical index can be found at the end of this Manual. Illustrations are only to familiarize you with your vehicle and are used to explain the descriptions in the text of the Manual. Keep this Manual in this vehicle, so it will be there if it is needed while you are on the road. If the vehicle is sold or loaned, this Manual should be given to the next owner or borrower, who will need the information contained in it. All information and specifications in this manual are based upon the latest product information available as of the editorial deadline. Hino Motors, Ltd. reserves the right to make changes at any time without prior notice. Read the entire manual before using vehicle. WARNING Any modification of the vehicle or engine can adversely affect the performance, safety and reliability of the vehicle resulting in death or serious injury in an accident and invalid the warranty of the vehicle. Also, the modification could result in the breach of governmental regulations. ---===H1-L046E05-0100_0003.djvu===--- iii Service Assistance If you have any questions or concerns about your Hino vehicle, you should contact your Hino Dealer. Hino Dealer Service Departments have the necessary tools, equipment and parts needed for proper maintenance and repair. If your questions are not answered or concerns not resolved by the Dealer Service Department, you should contact the Hino National Service Man- ager at the following addresses: (1) For U.S. DRIVERS / OWNERS Hino Motors Sales U.S.A., Inc. (HMS) Phone (248) 699-9300 41180 Bridge Street, Novi, MI 48375 (2) For CANADIAN DRIVERS / OWNERS Hino Motors Canada, Ltd. (HMC) Phone (905) 670-3352 395 Ambassador Drive, Mississauga, Ontario L5T 2J3 If you contact HMS or HMC, be sure to provide the following information. Name, address, email address and telephone number of the purchaser. Vehicle model year and vehicle identification number (VIN). Vehicle delivery date and current mileage. Location where the vehicle was purchased. Details of the problem. Every vehicle has a unique Vehicle Identification Number (VIN) and it is important to record the VIN in this Manual in the space provided below. The VIN is required to obtain infor- mation pertinent to this vehicle. See page 154 to find the location of the VIN. Page xxiii explains the coding of the VIN. VIN ---===H1-L046E05-0100_0004.djvu===--- iv Tampering With The Noise Control System Is Prohibited Federal law prohibits the following acts or the causing there of: The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or ele- ment of design incorporated into any new vehicle for the purpose of noise control, prior to its sale or delivery to the ultimate purchaser or while it is in use. The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Among those acts presumed to constitute tampering are the acts listed below. Engine Removal or rendering the engine control ECU governor inoperative so as to allow engine speed to exceed manufacturer specifications. Cooling fan and fan drive Modification of the fan (outside diameter, number and/or shape of fan blades). Removal or rendering fan clutch in operative. Intake system Removal or modification of the air cleaner. Removal of the air induction system components. Exhaust system Removal or rendering inoperative the exhaust system components including muffler, exhaust pipe, and clamps. ---===H1-L046E05-0100_0005.djvu===--- v Maintenance of noise emission control system Cooling fan Visually check the cooling fan for any damages, and have it replaced if damaged. Check the cooling fan mounting bolts for looseness, and have them tightened if necessary. Intake system Check the intake system components under and back of the cab such as ducts, bellows, resonator, rubber cushions, lou- ver, clamps and fasteners. Replace or clean if necessary. Check the intake system components such as ducts, hoses, resonator air cleaner, intake manifold, clamps and fasteners for any damages. Have them replaced by a Hino dealer if necessary. Check if the hose clamps and fasteners are not loosened. Check if the air cleaner dust cover is installed securely. Check the rubber gasket in the dust cover for any deteriora- tion. Have them replaced by a Hino dealer if necessary. Exhaust system Visually check the exhaust system for any damages, missing or mis- positioned parts, loosened connections, open seams, holes, loos- ened fasteners, or deformed or plugged outlets. Have them replaced or tightened by a Hino dealer if necessary. Have the exhaust system checked by Hino dealer for any leakage of exhaust gas from various joint connection and have the clamps of the joint connection tightened if they are loosened. Make visual check for any cracks or holes in muffler with catalyst and tail pipe. Be sure to replace the damaged parts with Hino genuine parts. The position of the tail pipe elbow or offset tail pipe shall not be changed from the original position. If you find any abnormal engine sounds , immediately contact a Hino dealer for the service. ---===H1-L046E05-0100_0006.djvu===--- vi Perchlorate Material Special handling may apply, See www.dtsc.ca.gov/hazardouswaste/perchlorate. Your vehicle has components that may contain perchlorate. These components may include wireless remote control batter- ies. Accessories, spare parts and modification of your Hino A wide variety of non--genuine spare parts and accessories for Hino vehicles are currently available in the market. Using these spare parts and accessories which are not Hino genuine parts may adversely affect the safety of your vehicle, even though these parts may be approved by certain authorities in your country. Hino therefore cannot accept any liability or guarantee spare parts and accessories which are not Hino genuine parts, nor for replacement or installation involving such parts. This vehicle should not be modified with non--Hino genuine parts. Modification with non--Hino genuine parts could affect its performance, safety or durability, and may even violate gov- ernmental regulations. In addition, damage or performance problems resulting from the modification may not be covered under warranty. ---===H1-L046E05-0100_0007.djvu===--- vii Clean Engine Idle Certification Label for California Make sure that the Clean Engine Idle Certification Label, shown below, is affixed to the outside of the left door. In accordance with California Air Resources Board (CARB) reg- ulations*, a Clean Engine Idle Certification Label is required to be affixed on the outside of the driver's door to show that the new vehicle is equipped with a diesel engine manufactured since Jan- uary 2008. § 1956.8. Exhaust Emissions Standards and Test Procedures - 1985 and Subsequent Model Heavy-Duty Engines and Vehi- cles.§ (a)(b) Heavy-Duty Diesel Engine Idling Requirements Installation of a mobile two--way radio system As the installation of a mobile two--way radio system in your vehicle could affect electronic systems such as electronically controlled fuel injection pump, electronic engine control system and anti--lock brake system, be sure to check with your Hino dealer for precautionary measures or special instructions regarding installation. LT0F-009A ---===H1-L046E05-0100_0007.djvu===--- vii Clean Engine Idle Certification Label for California Make sure that the Clean Engine Idle Certification Label, shown below, is affixed to the outside of the left door. In accordance with California Air Resources Board (CARB) reg- ulations*, a Clean Engine Idle Certification Label is required to be affixed on the outside of the driver's door to show that the new vehicle is equipped with a diesel engine manufactured since Jan- uary 2008. § 1956.8. Exhaust Emissions Standards and Test Procedures - 1985 and Subsequent Model Heavy-Duty Engines and Vehi- cles.§ (a)(b) Heavy-Duty Diesel Engine Idling Requirements Installation of a mobile two--way radio system As the installation of a mobile two--way radio system in your vehicle could affect electronic systems such as electronically controlled fuel injection pump, electronic engine control system and anti--lock brake system, be sure to check with your Hino dealer for precautionary measures or special instructions regarding installation. LT0F-009A ---===H1-L046E05-0100_0008.djvu===--- viii CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Warning and Caution Labels Warning and caution labels provide important information. Be sure to read them before operating the vehicle. If any label becomes difficult to read, has peeled off of the vehicle, is scratched or otherwise damaged, please inform a Hino dealer and new labels will be provided. The labels are located in the cab and around various vehicle components as shown on this pages and the following pages. Regarding the labels applied to the rear body on the vehicle, please read the manual supplied by the body builder. ---===H1-L046E05-0100_0008.djvu===--- viii CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Warning and Caution Labels Warning and caution labels provide important information. Be sure to read them before operating the vehicle. If any label becomes difficult to read, has peeled off of the vehicle, is scratched or otherwise damaged, please inform a Hino dealer and new labels will be provided. The labels are located in the cab and around various vehicle components as shown on this pages and the following pages. Regarding the labels applied to the rear body on the vehicle, please read the manual supplied by the body builder. ---===H1-L046E05-0100_0009.djvu===--- ix Safety labels 1 5 2,3 4 1. Exhaust gas after treatment system (English) LT0F-011B 1. Exhaust gas after treatment system (Spanish) 1. Exhaust gas after treatment system (French) ---===H1-L046E05-0100_0010.djvu===--- x Safety labels 5. Fuse (Instrument panel) LT0F-012B 2. Exhaust gas after treatment system (English/Spanish) 3. Fuel 4. Hydraulic booster 2. Exhaust gas after treatment system (English/French) ---===H1-L046E05-0100_0011.djvu===--- xi Safety labels 1 2 1. Brake retention of idling stop system 2. Brake fluid LT0F-025A ---===H1-L046E05-0100_0012.djvu===--- xii Safety labels 1. Rear seat (for crew cab models) LT0F-027B 2 1 2. Power steering fluid reserve tank (for crew cab models) ---===H1-L046E05-0100_0013.djvu===--- xiii Safety labels 1 2 4 4 1. Headlight aiming 2. Fuse, fusible links (left side of the vehicle) 5 6 LT0F-020C 7 1 3 (around the fuel filler) ---===H1-L046E05-0100_0014.djvu===--- xiv Safety labels LT0F-021B 3. DEF-SCR tank 4. Fuel tank 6. NO STEP 5. Battery 7. Air conditioner refrigerant (for crew cab models) ---===H1-L046E05-0100_0015.djvu===--- xv Safety labels 1. Suspension spring U-bolt 2. Chassis frame 3. Tilting and lowering the cab (for U.S.A.) LT0F-015B 2 1 3 ---===H1-L046E05-0100_0016.djvu===--- xvi Safety labels 3. Tilting and lowering the cab (for Canada) LT0F-016A ---===H1-L046E05-0100_0017.djvu===--- xvii Safety labels 8 7 9 6 5 1. Fuel injector 2. Engine oil level 3. Fan 4. Air conditioner refrigerant (Reciever tank) 3 2 1 4 LT0F-017B ---===H1-L046E05-0100_0018.djvu===--- xviii Safety labels 7. Power steering fluid reserve tank (for single cab models) 5. Radiator cap 6. Engine oil filler cap 8. Engine oil level gauge 9. Hydraulic brake booster LT0F-018B ---===H1-L046E05-0100_0019.djvu===--- xix Safety labels 2. Air conditioner refrigerant 3. Hybrid vehicle system 1. Cab tilt 1 2 3 5 4 LT0F-019C ---===H1-L046E05-0100_0020.djvu===--- xx Safety labels LT0F-026A 5. DEF-SCR (DCU) 4. Battery carrier ---===H1-L046E05-0100_0021.djvu===--- xxi Safety labels 1. Hybrid vehicle system (for crew cab models) 1 LT0F-028A ---===H1-L046E05-0100_0022.djvu===--- xxii Safety labels 1. PCU* LT0F-024A 3. PCU* (French) 2. PCU* (English) 4. PCU* 1 432 *: Power Control Unit ---===H1-L046E05-0100_0023.djvu===--- xxiii Hino Vehicle Identification Number (VIN) Structure for U.S.A. and CANADA See "Your Hino's identification" on page 154 for the manufacturer's label or plate location. *:Hino 155h, 195h is applicable to hybrid vehicles. For details of vehicle identification number, refer to the Workshop Manual. Code Class WMI VDS (1) (2) (3) (4) (5) (8) H XC D K JHH (6) L (7) 2 VIS (10) (9) (11) (12) (13) (14) (15) (16) 0 0 (17) 1 1 0 0 K C/D Production code Manufacturer, Type Make Engine Series Check digit Assembly Model, Cab type, Sequential number Model year Wheelbase Cab type Brake system Year Code G 2016 C D 2012 2013 E 2014 F 2015 Code Series GVWR 1 2 6580 kg (14500 lbs.) 8140 - 8850 kg (17950 - 19500 lbs.) plant code Model J05E Engine model Application Code DL Diesel J05E PL Hybrid XJC710L XFC710L XJC720L XFC720L XJC740L XFC740L XJC720L XFC720L XJC740L XFC740L XJC700L XJC720L XFC720L XJC740L XFC740L XJC700L T 4 Hino 155 Hino 155h* 5 Hino 195 Hino 195h* U Y X K H R S v w COE SINGLE CAB COE CREW CAB COE SINGLE CAB COE CREW CAB 114.2 in. (2900 mm) 137.8 in. (3500 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) 114.2 in. (2900 mm) 137.8 in. (3500 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) Vacuum servo brake system Hydraulic brake booster system XJC710L XFC710L XJC720L XFC720L XJC740L XFC740L 149.6 in. (3800 mm) 173.2 in. (4400 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) Wheelbase, Brake system LT0F-010G L P ---===H1-L046E05-0100_0024.djvu===--- xxiv Model code Check the model code to see what type of model your vehicle is. XJC7 3 0 Brake system LQ HL A GVW _ Engine model XJ: J05E engines (Diesel) XF: J05E engines (Hybrid vehicle) Q: T: 14500 lbs (6.58 t) 17950 lbs (8.14 t), 19500 lbs (8.85 t) LT0F-005H : Vacuum servo brake system (for single cab models) : Vacuum servo brake system (for crew cab models) : Hydraulic brake booster system (for single cab models) : Hydraulic brake booster system (for crew cab models) H,K Q C,L D CHANGE ---===H1-L046E05-0100_0025.djvu===--- xxv Table of contents 1 OPERATION OF INSTRUMENTS AND CONTROLS Page 1Overviewofinstrumentsandcontrols.........................1 2KeysandDoors.......................................9 3 Seats,Seatbelts,SteeringwheelandMirrors. . . . . . . . . . . . . . . . . .27 4LightsandWipers.....................................55 5 Gauges,MetersandServicereminderindicators. . . . . . . . . . . . . . . .61 6 Starterswitch,TransmissionandParkingbrake. . . . . . . . . . . . . . . . .81 7Audiosystem........................................95 8Airconditioningsystem................................105 9Otherequipment.....................................117 2 INFORMATIONBEFORE DRIVING YOUR HINO . . . . . . . . .127 3STARTINGANDDRIVING.........................157 4INCASEOFANEMERGENCY.....................189 5 CORROSION PREVENTION AND APPEARANCE CARE . . . 203 6MAINTENANCEREQUIREMENTS...................211 7 DO--IT--YOURSELF MAINTENANCE 1Introduction........................................227 2EngineandChassis..................................235 3Electricalcomponents.................................255 8SPECIFICATIONS...............................269 9REPORTINGSAFETYDEFECTS....................281 10 SEAT BELT INSTRUCTION FOR CANADIAN OWNERS . . . . 283 11NOISECONTROLMAINTENANCERECORD . . . . . . . . . . .287 12INDEX.......................................291