---===H1-L046E01-0100_0001.djvu===--- i Foreword Welcome to the growing group of value--conscious people who drive HINOs. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner's Manual explains the operation of your new HINO. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble--free motoring. For impor- tant information about this manual and your HINO, read the following pages carefully. When it comes to service, remember that your HINO dealer knows your vehicle very well and is interested in your complete satisfaction. Your HINO dealer will provide quality maintenance and any other assistance you may require. Please leave this Owner's Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of HINO's policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle. Please confirm the specifications and equipment installed on your vehicle. © 2011 Hino Motors, Ltd. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Hino Motors, Ltd. ---===H1-L046E01-0100_0001.djvu===--- i Foreword Welcome to the growing group of value--conscious people who drive HINOs. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner's Manual explains the operation of your new HINO. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble--free motoring. For impor- tant information about this manual and your HINO, read the following pages carefully. When it comes to service, remember that your HINO dealer knows your vehicle very well and is interested in your complete satisfaction. Your HINO dealer will provide quality maintenance and any other assistance you may require. Please leave this Owner's Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of HINO's policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle. Please confirm the specifications and equipment installed on your vehicle. © 2011 Hino Motors, Ltd. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Hino Motors, Ltd. ---===H1-L046E01-0100_0002.djvu===--- ii Important information about this manual Safety and vehicle damage warnings Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows: Safety symbol When you see the safety symbol shown above, it means: "Do not..."; "Do not do this"; or "Do not let this happen". DANGER "DANGER" indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. WARNING "WARNING" indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION This is a warning against anything which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others. NOTICE This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. LT0F-001A ---===H1-L046E01-0100_0002.djvu===--- ii Important information about this manual Safety and vehicle damage warnings Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows: Safety symbol When you see the safety symbol shown above, it means: "Do not..."; "Do not do this"; or "Do not let this happen". DANGER "DANGER" indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. WARNING "WARNING" indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION This is a warning against anything which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others. NOTICE This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. LT0F-001A ---===H1-L046E01-0100_0003.djvu===--- iii Important information about your HINO New Vehicle Warranty Your new vehicle is covered by the following Hino warranties. New vehicle warranty Emission control systems warranty Noise emissions warranty WARNING Any modification of the vehicle or engine other than Hino spec- ified maintenance can adversely affect the performance, safety and reliability of the vehicle, and can result in the breach of governmental regulations. It will also invalidate your Hino war- ranty. Accessories, spare parts and modification of your HINO A wide variety of non--genuine spare parts and accessories for HINO vehicles are currently available in the market. Using these spare parts and accessories which are not genuine HINO products may adversely affect the safety of your vehicle, even though these parts may be approved by certain authorities in your country. HINO therefore cannot accept any liability or guarantee spare parts and accessories which are not genuine HINO products, nor for replacement or installation involving such parts. This vehicle should not be modified with non--genuine HINO products. Modification with non--genuine HINO products could affect its performance, safety or durability, and may even vio- late governmental regulations. In addition, damage or perfor- mance problems resulting from the modification may not be covered under warranty. ---===H1-L046E01-0100_0003.djvu===--- iii Important information about your HINO New Vehicle Warranty Your new vehicle is covered by the following Hino warranties. New vehicle warranty Emission control systems warranty Noise emissions warranty WARNING Any modification of the vehicle or engine other than Hino spec- ified maintenance can adversely affect the performance, safety and reliability of the vehicle, and can result in the breach of governmental regulations. It will also invalidate your Hino war- ranty. Accessories, spare parts and modification of your HINO A wide variety of non--genuine spare parts and accessories for HINO vehicles are currently available in the market. Using these spare parts and accessories which are not genuine HINO products may adversely affect the safety of your vehicle, even though these parts may be approved by certain authorities in your country. HINO therefore cannot accept any liability or guarantee spare parts and accessories which are not genuine HINO products, nor for replacement or installation involving such parts. This vehicle should not be modified with non--genuine HINO products. Modification with non--genuine HINO products could affect its performance, safety or durability, and may even vio- late governmental regulations. In addition, damage or perfor- mance problems resulting from the modification may not be covered under warranty. ---===H1-L046E01-0100_0004.djvu===--- iv SERVICE ASSISTANCE Be sure to consult your Hino dealer on any points of dissatisfaction with your Hino vehicle. The Hino dealer's service department has suf- ficient knowledge and the latest information on your Hino vehicle. Moreover, the department has the necessary tools, equipment and parts to satisfy the needs for proper maintenance and repair. If at any time you are dissatisfied with the dealer's service depart- ment, do the following to resolve your problem; 1. First, consult the management of the Hino dealer. 2. If you still are not satisfied, then contact the Hino Regional Sales Office at the following locations or the National Service Manager: If you contact Hino, be sure to include the following information.  Name under which new vehicle was purchased, address and telephone number of purchaser.  Vehicle model year.  Vehicle delivery date and present mileage.  Location where purchased.  Details of the problem. It is important that the Model code be recorded. The number is required to obtain information pertinent to this vehicle. Installation of a mobile two--way radio system As the installation of a mobile two--way radio system in your vehicle could affect electronic systems such as electronically controlled fuel injection pump, electronic engine control system and anti--lock brake system, be sure to check with your HINO dealer for precautionary measures or special instructions regarding installation. ---===H1-L046E01-0100_0004.djvu===--- iv SERVICE ASSISTANCE Be sure to consult your Hino dealer on any points of dissatisfaction with your Hino vehicle. The Hino dealer's service department has suf- ficient knowledge and the latest information on your Hino vehicle. Moreover, the department has the necessary tools, equipment and parts to satisfy the needs for proper maintenance and repair. If at any time you are dissatisfied with the dealer's service depart- ment, do the following to resolve your problem; 1. First, consult the management of the Hino dealer. 2. If you still are not satisfied, then contact the Hino Regional Sales Office at the following locations or the National Service Manager: If you contact Hino, be sure to include the following information.  Name under which new vehicle was purchased, address and telephone number of purchaser.  Vehicle model year.  Vehicle delivery date and present mileage.  Location where purchased.  Details of the problem. It is important that the Model code be recorded. The number is required to obtain information pertinent to this vehicle. Installation of a mobile two--way radio system As the installation of a mobile two--way radio system in your vehicle could affect electronic systems such as electronically controlled fuel injection pump, electronic engine control system and anti--lock brake system, be sure to check with your HINO dealer for precautionary measures or special instructions regarding installation. ---===H1-L046E01-0100_0005.djvu===--- v Tampering With Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof: The removal or rendering inoperative by any person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use. The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Among those acts presumed to constitute tampering are the acts listed below. Immediately following this statement, the manufacturer shall include the list developed under paragraph (a) of this section. Among those acts presumed to constitute tampering are the acts listed below. Engine Removal or rendering the engine control ECU governor inoperative so as to allow engine speed to exceed manufacturer specifications. Removal or rendering a soldered engine calibration chip of ECU. Cooling fan and fan drive Modification of the fan (outside diameter, number and/or shape of fan blades). Removal or rendering fan clutch in operative. Intake system Removal or modification of the air cleaner. Removal of the air induction system components. Exhaust system Removal or rendering inoperative the exhaust system components including muffler, exhaust pipe, and clamps. ---===H1-L046E01-0100_0006.djvu===--- vi Maintenance of noise emission control system Cooling fan  Check the cooling fan for damage, and replace it when dam- aged.  Check the cooling fan mounting bolts for looseness, and tighten them if necessary. Intake system  Check the intake system components under and back of the cab such as ducts, bellows, resonator, rubber cushions, lou- ver, clamps and fasteners. Replace or clean if necessary.  Check the intake system components such as ducts, hoses, resonator air cleaner, intake manifold, clamps and fasteners for damage. Replace if necessary. Check to be sure that hose clamps and fasteners are tight.  Check to be sure that the air cleaner dust cover is installed securely.  Check the rubber gasket in the dust cover for deterioration. Replace if necessary. Exhaust system Check the complete exhaust system. Check for damage, missing or mis positioned parts, loose connec- tions, open seams, holes, loose fasteners, or deformed or plugged outlets. Replace or tighten if necessary. Inspect for leaks at various joint connections and tighten clamp. Make visual inspection for crack or holes in muffler with catalyst and tail pipe. Always replace with Hino recommended parts. Tail pipe elbow or offset tail pipe orientation must not be changed from standard posi- tion as originally received. To avoid abnormal changes in vehicle sound level, maintenance is necessary at the intervals shown in the maintenance schedules, and record on the inspection verification form provided. Please consult your HINO dealer. ---===H1-L046E01-0100_0007.djvu===--- vii Perchlorate Material Special handling may apply, See www.dtsc.ca.gov/hazardouswaste/perchlorate. Your vehicle has components that may contain perchlorate. These components may include wireless remote control batter- ies. Clean idle certified label for California Make sure that the following clean engine idling certified label is affixed to the outside of the left door. By the CARB regulation below, this label must be affixed on the door to prove that the new vehicle equipped with a diesel engine manu- factured from January 2008 conforms to this law. CARB § 1956.8. Exhaust Emission Standard and Test Procedure (a) (b) Heavy--Duty Diesel Engine Idling Requirements LT0F-009A ---===H1-L046E01-0100_0007.djvu===--- vii Perchlorate Material Special handling may apply, See www.dtsc.ca.gov/hazardouswaste/perchlorate. Your vehicle has components that may contain perchlorate. These components may include wireless remote control batter- ies. Clean idle certified label for California Make sure that the following clean engine idling certified label is affixed to the outside of the left door. By the CARB regulation below, this label must be affixed on the door to prove that the new vehicle equipped with a diesel engine manu- factured from January 2008 conforms to this law. CARB § 1956.8. Exhaust Emission Standard and Test Procedure (a) (b) Heavy--Duty Diesel Engine Idling Requirements LT0F-009A ---===H1-L046E01-0100_0008.djvu===--- viii HINO Vehicle Identification Number (VIN) Structure for U.S.A and CANADA For details of vehicle identification number, refer to the Workshop Manual. Code WMI VDS (1) (2) (3) (4) (5) (8) H XC D K JHH (6) L (7) 2 VIS (10) (9) (11) (12) (13) (14) (15) (16) 0 0 (17) 1 1 0 0 K C/D Model Manufacturer, Type Make Engine Series Check digit Assembly Model, Cab Type, Sequential Number Model year Wheelbase Cab Type Brake System Year Code G 2016 C D 2012 2013 E 2014 F 2015 Code Series GVWR 1 2 Class Class 4 Class 5 6580 kg (14500 lbs.) 8140 - 8850 kg (17950 - 19500 lbs.) Plant code J05E Engine model Application Code DL Diesel XFC710 XJC710 XFC720 XJC720 XFC740 XJC740 XFC720 XJC720 XFC740 XJC740 XFC710 XJC710 XFC720 XJC720 XFC740 XJC740 XFC740 XJC740 XFC720 XJC720 XJC700 XJC700 H K L P R S T U V W X Y COE SINGLE CAB COE SINGLE CAB COE DOUBLE CAB COE DOUBLE CAB COE SINGLE CAB COE SINGLE CAB COE SINGLE CAB COE SINGLE CAB COE DOUBLE CAB COE DOUBLE CAB COE SINGLE CAB COE SINGLE CAB 137.8 in. (3500 mm) 114.2 in. (2900 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) 114.2 in. (2900 mm) 137.8 in. (3500 mm) 149.6 in. (3800 mm) 173.2 in. (4400 mm) 173.2 in. (4400 mm) 149.6 in. (3800 mm) Hydraulic Hydraulic Vacuum Vacuum Hydraulic Hydraulic Vacuum Vacuum Hydraulic Hydraulic Vacuum Vacuum Wheelbase, Brake System LT0F-010B ---===H1-L046E01-0100_0009.djvu===--- ix Model code Check the model code to see what type of model your vehicle is. XJC7 3 0 H: Vacuum servo models C: Hydraulic boost models Brake type LQ HL A GVW _ Engine type XJ: Models with J05E engines Q: T: 14500 lbs (6.58 t) 17950 lbs (8.14 t), 19500 lbs (8.85 t) LT0F-005E The model code appears on the manufacturer's label or plate with the heading "MODEL". See "Your HINO's identification" on page 141 for the manufacturer's label or plate location. ---===H1-L046E01-0100_0010.djvu===--- x Warning and caution labels The warning and caution labels give important information. Be sure to read them before operating the vehicle. If any label is dif- ficult to read, peeled off, scratched or damaged, please inform your HINO dealer. The labels are located in the cab and around the vehicle compo- nents as shown in the following pages. Regarding the labels applied to the equipment mounted on the vehicle, please refer to the manual supplied by the equipment manufacturer. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. ---===H1-L046E01-0100_0011.djvu===--- xi Safety label 1 5 6 2,3 4 1. Exhaust gas after treatment system (Engilish) LT0F-011A 1. Exhaust gas after treatment system (Spanish) 1. Exhaust gas after treatment system (French) ---===H1-L046E01-0100_0012.djvu===--- xii Safety label 5. Fuse (instrument panel) 6. Brake fluid LT0F-012A 2. Exhaust gas after treatment system (English/Spanish) 3. Fuel 4. Hydraulic booster (Class 5 only) 2. Exhaust gas after treatment system (English/French) ---===H1-L046E01-0100_0013.djvu===--- xiii Safety label 123 4 5 6 1. Headlight aiming 2. Fuse, fusible links (left side of the vehicle) 3. DEF-SCR (DCU) 4. DEF-SCR (DCU) 8 7 9 (on fuel tank) LT0F-013A ---===H1-L046E01-0100_0014.djvu===--- xiv Safety label 5. DEF-SCR tank 8. Air conditioner refrigerant 6. Fuel tank 7. Battery 9. NO STEP LT0F-014A ---===H1-L046E01-0100_0015.djvu===--- xv Safety label 2 1 1. Suspension Spring U bolt 2. Chassis frame 3 3. Tilting and lowering the cab (for U.S.A.) LT0F-015A ---===H1-L046E01-0100_0016.djvu===--- xvi Safety label 3. Tilting and lowering the cab (for Canada) LT0F-016A ---===H1-L046E01-0100_0017.djvu===--- xvii Safety label 8 7 9 6 5 1. Fuel injector 2. Engine oil level 3. Fan 4. Air conditioner refrigerant (Reciever tank) 3 2 1 4 LT0F-017A ---===H1-L046E01-0100_0018.djvu===--- xviii Safety label 7. Power steering fluid reserve tank 5. Radiator cap 6. Engine oil filler cap 8. Engine oil level gauge 9. Hydraulic brake booster LT0F-018A ---===H1-L046E01-0100_0019.djvu===--- xix Safety label 2. Air conditioner refrigerant 1. Cab tilt 1 2 LT0F-019A ---===H1-L046E01-0100_0020.djvu===--- xxi Table of contents 1 OPERATION OF INSTRUMENTS AND CONTROLS Page 1Overviewofinstrumentsandcontrols.........................1 2KeysandDoors.......................................9 3 Seats,Seatbelts,SteeringwheelandMirrors. . . . . . . . . . . . . . . . . .25 4LightsandWipers.....................................51 5 Gauges,MetersandServicereminderindicators. . . . . . . . . . . . . . . .57 6 Starterswitch,TransmissionandParkingbrake. . . . . . . . . . . . . . . . .77 7Caraudiosystem.....................................91 8Airconditioningsystem................................101 9Otherequipment.....................................113 2 INFORMATION BEFORE DRIVINGYOUR HINO . . . . . . . . .123 3STARTINGANDDRIVING.........................143 4INCASEOFANEMERGENCY.....................159 5 CORROSION PREVENTION AND APPEARANCE CARE . . . 171 6MAINTENANCEREQUIREMENTS...................177 7 DO--IT--YOURSELF MAINTENANCE 1Introduction........................................193 2EngineandChassis..................................201 3Electricalcomponents.................................217 8SPECIFICATIONS...............................231 9REPORTINGSAFETYDEFECTS....................241 10 SEAT BELT INSTRUCTION FOR CANADIAN OWNERS . . . . 243 11NOISECONTROLMAINTENANCERECORD . . . . . . . . . . .247 12INDEX.......................................251