---===H1-L021E04-01_0001.djvu===--- i Foreword Welcome to the growing group of value-conscious people who drive HINOs. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner's Manual explains the operation of your new HINO. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble-free motoring. For impor- tant information about this manual and your HINO, read the following pages carefully. When it comes to service, remember that your HINO dealer knows your vehicle very well and is interested in your complete satisfaction. Your HINO dealer will provide quality maintenance and any other assistance you may require. Please leave this Owner's Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of HINO's policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle. Please confirm the specifications and equipment installed on your vehicle. © 2008 Hino Motors, Ltd. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Hino Motors, Ltd. ---===H1-L021E04-01_0001.djvu===--- i Foreword Welcome to the growing group of value-conscious people who drive HINOs. We are proud of the advanced engineering and quality construction of each vehicle we build. This Owner's Manual explains the operation of your new HINO. Please read it thoroughly and have all the occupants follow the instructions carefully. Doing so will help you enjoy many years of safe and trouble-free motoring. For impor- tant information about this manual and your HINO, read the following pages carefully. When it comes to service, remember that your HINO dealer knows your vehicle very well and is interested in your complete satisfaction. Your HINO dealer will provide quality maintenance and any other assistance you may require. Please leave this Owner's Manual in this vehicle at the time of resale. The next owner will need this information also. All information and specifications in this manual are current at the time of printing. However, because of HINO's policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may find some explanations for equipment not installed on your vehicle. Please confirm the specifications and equipment installed on your vehicle. © 2008 Hino Motors, Ltd. All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Hino Motors, Ltd. ---===H1-L021E04-01_0002.djvu===--- ii Important information about this manual Safety and vehicle damage warnings Throughout this manual, you will see safety and vehicle damage warnings. You must follow these warnings carefully to avoid possible injury or damage. The types of warnings, what they look like, and how they are used in this manual are explained as follows: Safety symbol When you see the safety symbol shown above, it means: "Do not..."; "Do not do this"; or "Do not let this happen". CAUTION This is a warning against anything which may cause injury to people if the warning is ignored. You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others. NOTICE This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored. You are informed about what you must or must not do in order to avoid or reduce the risk of damage to your vehicle and its equipment. 00060 ---===H1-L021E04-01_0003.djvu===--- iii Important information about your HINO Accessories, spare parts and modification of your HINO A wide variety of non-genuine spare parts and accessories for HINO vehicles are currently available in the market. Using these spare parts and accessories which are not genuine HINO products may adversely affect the safety of your vehicle, even though these parts may be approved by certain authorities in your country. HINO therefore cannot accept any liability or guarantee spare parts and accessories which are not genuine HINO products, nor for replacement or installation involving such parts. This vehicle should not be modified with non-genuine HINO products. Modification with non-genuine HINO products could affect its performance, safety or durability, and may even vio- late governmental regulations. In addition, damage or perfor- mance problems resulting from the modification may not be covered under warranty. Installation of a mobile two-way radio system As the installation of a mobile two-way radio system in your vehicle could affect electronic systems such as electronically controlled fuel injection pump, electronic engine control system and anti-lock brake system, be sure to check with your autho- rized HINO dealer for precautionary measures or special instructions regarding installation. ---===H1-L021E04-01_0004.djvu===--- iv Model code Check the model code to see what type of model your vehicle is. XZU417 _ The model code appears on the manufacturer's label or plate with the heading MO DEL . See Your HINO's identification on page 123 for the manufacturer's label or plate location. 30, 34: Regular cab models 40, 41, 42, 43: Wide cab models Basic code Cab type XZU307, XZU306, XZU347: Models with N04C-TU engine XZU407, XZU417, XZU427, XZU437: Models with N04C-TV engine XKU418: Models with N04C-TN engine ---===H1-L021E04-01_0005.djvu===--- v Safety label HYBRID SYSTEM PCU WARNING BATTERY WARNING Hazardous voltage under the cover. Can shock, burn, or cause death. Do not remove the cover. 76567-0011 CAUTION DPR* : Diesel Particulate Active Reduction System DPR* SYSTEM NOTICE ---===H1-L021E04-01_0006.djvu===--- vi Hybrid vehicle Hybrid battery The hybrid battery has a limited service life. consult your HINO dealer for information about recycling or disposal of hybrid bat- tery and your vehicle. CAUTION Precaution for use of hybrid vehicle The vehicle has both high voltage DC and AC systems as well as a 24-volt system. DC and AC high voltage are both very dangerous and can cause death or seri- ous injury, severe burns and electric shock. In order to avoid personal injuries, do not touch the high voltage cables (orange colored) and their con- nectors. Follow the caution labels attached to the high volt- age parts. Do not remove or replace the high voltage parts such as the inverter unit, hybrid battery, etc in the PCU box. Do not touch the service plug located in the PCU box without hybrid system technical training. This component is provided to disable the high voltage system in case of servicing at Hino dealer. ---===H1-L021E04-01_0007.djvu===--- vii CAUTION High Voltage Your vehicle is equipped with cables connected to parts of the vehicle subject to high voltage. There are some other parts that reach high temperatures while you drive. Never touch battery cables (wrapped in orange-colored harnesses) or their connectors since they are under high voltage and dangerous. Caution labels are applied to these parts to identify them. Carefully observe the instructions on these caution labels. DANGER HIGH VOLTAGE INSIDE AB Avoid electrical shock, severe burns, serious injury or death by never opening any of the covers of this PCU box. Service only by a Hino Authorized & qualified dealer EV technician. ---===H1-L021E04-01_0008.djvu===--- viii Composition of a Hybrid System * For a wide-cab vehicle, the battery is installed on the passenger seat side. DANGER • Never touch cables marked by orange color. There is danger of an electric shock. • Observe all warning labels. • Always contact your nearest Hino service shop for inspections and handling (including inspection and servicing of 24 V electric parts). • Never touch the service plug. There is danger of an electric shock. BATTERY HV BATTERY HV-ECU INVERTER HIGH-VOLTAGE CABLE (ORANGE) PCU BOX AC SYNCHRONOUS MOTOR DIESEL ENGINE ---===H1-L021E04-01_0009.djvu===--- ix Table of contents 1 OPERATION OF INSTRUMENTS AND CONTROLS Page 1Overviewofinstrumentsandcontrols........................1 2KeysandDoors......................................7 3 Seats,SeatbeltsSteeringwheelandMirrors. . . . . . . . . . . . . . . . . .25 4LightsandWipers....................................43 5 Gauges,MetersandServicereminderindicators. . . . . . . . . . . . . . .51 6Starterswitch,TransmissionandParkingbrake. . . . . . . . . . . . . . . .69 7Audiosystem.......................................83 8Airconditioningsystem................................93 9Otherequipment....................................105 2 INFORMATIONBEFOREDRIVINGYOURHINO. . . . . . . . . .115 3STARTINGANDDRIVING.............................125 4INCASEOFANEMERGENCY.........................151 5 CORROSION PREVENTION AND APPEARANCE CARE . . . 173 6MAINTENANCEREQUIREMENTS......................179 7 TROUBLESHOOTINGFORHYBRIDVEHICLE. . . . . . . . . . . .193 8 DO-IT-YOURSELF MAINTENANCE 1Introduction.......................................197 2EngineandChassis..................................203 3Electricalcomponents................................219 9SPECIFICATIONS...................................231 10INDEX.............................................241