---===SME_1009_00004_0001.djvu===--- Pub.No.00EMT0001, AUGUST 2010 Shop Manual For South Africa (EURO 2) diesel engine ---===SME_1009_00004_0001.djvu===--- Pub.No.00EMT0001, AUGUST 2010 Shop Manual For South Africa (EURO 2) diesel engine ---===SME_1009_00004_0002.djvu===--- ---===SME_1009_00004_0003.djvu===--- Pub.No.00EMT0001, AUGUST 2010 ---===SME_1009_00004_0004.djvu===--- GROUP INDEX GENERAL ............................................. ENGINE ................................................. LUBRICATION ...................................... FUEL AND ENGINE CONTROL ........... COOLING .............................................. INTAKE AND EXHAUST....................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso 6M6 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. AUGUST 2010 Applicable models 6M60T1 6M60T2 ©2010 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1009_00004_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22A MANUAL TRANSMISSION <M060S6, M070S6> 22B MANUAL TRANSMISSION <M060S9 (EATON FS-8209)> 25 PROPELLER SHAFT 26A FRONT AXLE <FK61> 26B FRONT AXLE <FK62, FM, FN> 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)> 34B REAR SUSPENSION <LEAF (TRUNNION TYPE)> 35A BRAKE <AIR OVER HYDRAULIC BRAKE> 35B BRAKE <FULL AIR BRAKE> 35EA ANTI-LOCK BRAKE SYSTEM (ABS) <AIR OVER HYDRAULIC BRAKE> 35EB ANTI-LOCK BRAKE SYSTEM (ABS) <FULL AIR BRAKE> 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER Group No. Group subject 54 ELECTRICAL ---===SME_1009_00004_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM .............................................. 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ..................................................................... 00-5 HOW TO READ THIS MANUAL ........................................................ 00-6 1. Illustrated Parts Breakdown and Service Procedures ................... 00-8 2. How to Use Diagnosis Codes <Electronic Control System> ....... 00-10 3. How to Read Circuits ....................................................................... 00-11 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-15 JACKING UP THE VEHICLE .......................................................... 00-25 DIAGNOSIS CODES 1. Diagnosis Codes ............................................................................. 00-28 2. Reading and Erasing the Diagnosis Code .................................... 00-29 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-36 ---===SME_1009_00004_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system K 4 × 2 G.V.W. 10.4 to 13.5 ton M 4×2G.V.W.16ton N 6×2,6×4G.V.W.23.2to24.0ton 3 Development sequential number 6 4 Suspension FK 1 Leaf suspension (air over hydraulic brake) 2 Leaf suspension (full air brake) FM 5 Leaf suspension (full air brake) FN 1 6 × 2 Leaf suspension (full air brake) 5 Engine F 6M60T1, 6M60T2 6 Wheel base F 3680 mm K 4870 mm L 5210 mm P 6080 mm U 7190 mm 7 Chassis arrangement for use None Standard use W Crew cab Z Higher-ton class G.V.W. 12.0 to 13.5 ton <FK> 8 Engine type 1 6M60T1 (177 kW {240 PS}) 2 6M60T2 (199 kW {270 PS}) 9 Steering position R Right-hand drive vehicle 10 to 12 Export specification 1 7 4 35 2 9 810 6 FK6 1FKWR 11 12 1 VEHICLE MODEL CODING SYSTEM ---===SME_1009_00004_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 6M60T1 6 M 6 0 T 1 Classification of turbocharger With turbocharger Order of development within same series Order of development among different series Diesel engine No. of cylinders (6: six cylinders) Clutch C7M38 C 7 M 38 Disc OD Facing material (M: Cera-metallic) Load carrying capacity of truck class (ton - nage) Initial letter of the clutch Transmission M070S6D M 070 S 6 D Direct drive (unmarked: overdrive) Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton - nage) Initial letter of the transmission Propeller shaft P140 P 14 0 Version number Load carrying capacity of truck class (ton - nage) Initial letter of the propeller shaft Front axle F400T F 400 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton - nage) Initial letter of the front axle Rear axle R050T R 05 0 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (ton - nage) Initial letter of the rear axle R10TT R 10 T T Axle type (T: Tandem axle, D: Dead axle) Vehicle type (T: Truck) Load carrying capacity of truck class (ton - nage) Initial letter of the rear axle EQUIPMENT TYPE CODING SYSTEM ---===SME_1009_00004_0009.djvu===---