---===SME_1008_00023_0001.djvu===--- Pub.No.00EHT0005, JULY 2010 Shop Manual chassis For South Africa EURO 2 ---===SME_1008_00023_0001.djvu===--- Pub.No.00EHT0005, JULY 2010 Shop Manual chassis For South Africa EURO 2 ---===SME_1008_00023_0002.djvu===--- ---===SME_1008_00023_0003.djvu===--- Pub.No.00EHT0005, JULY 2010 ---===SME_1008_00023_0004.djvu===--- GROUP INDEX GENERAL ............................................. CLUTCH <C12M41P> ........................... CLUTCH <C14W40TP> ........................ MANUAL TRANSMISSION <M130 S2 × 5> ...................................... MANUAL TRANSMISSION <M200S16> ........................................... PROPELLER SHAFT ............................ FRONT AXLE ........................................ REAR AXLE .......................................... WHEEL, TIRE........................................ FRONT SUSPENSION .......................... REAR SUSPENSION <SHACKLE LINK TYPE> ..................... REAR SUSPENSION <TRUNNION TYPE> ............................. BRAKE .................................................. ANTI-LOCK BRAKE SYSTEM (ABS)..................................................... PARKING BRAKE ................................ STEERING ............................................ BUMPER, FRAME ................................ CAB MOUNTING, TILT ......................... DOOR .................................................... EXTERIOR ............................................ INTERIOR.............................................. HEATER, AIR-CONDITIONER, VENTILATION ...................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FP-R, FV series trucks, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JULY 2010 Applicable models FP-R, FV ©2010 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1008_00023_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 21A CLUTCH <C12M41P> 21B CLUTCH <C14W40TP> 22A MANUAL TRANSMISSION <M130 S2 × 5> 22B MANUAL TRANSMISSION <M200S16> 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <SHACKLE LINK TYPE> 34B REAR SUSPENSION <TRUNNION TYPE> 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, AIR-CONDITIONER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1008_00023_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM .............................................. 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ..................................................................... 00-4 HOW TO READ THIS MANUAL ........................................................ 00-6 1. Illustrated Parts Breakdown and Service Procedures ................... 00-8 2. How to Use Diagnosis Codes <Electronic Control System> ....... 00-10 3. How to Read Circuits ....................................................................... 00-11 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-16 JACKING UP THE VEHICLE .......................................................... 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ............................................................................. 00-30 2. Reading and Erasing the Diagnosis Code .................................... 00-31 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-37 ---===SME_1008_00023_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system P4 ×2 S8 ×4 V6 ×4 3 Development sequential number 5 4 Suspension 1 Leaf suspension 2 Front two-axle 4 Rear air suspension 5 Engine J 6M70T 6 Wheel base G 3800 mm J 4520 mm P 6030 mm 7 Chassis arrangement for use None Standard use R Semi trailer use DD u m p 8 Engine type 2 6M70T2 (257 kW {350 PS}) 4 6M70T4 (309 kW {420 PS}) 9 Steering position R Right-hand drive vehicle 10 to 12 Export specification 1 7 4 35 2 9 810 6 FV51JGRR 11 12 4 VEHICLE MODEL CODING SYSTEM ---===SME_1008_00023_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 6M70T4 6M7 0 T 4 Classification of plural output With turbocharger Order of development within same series Order of development among different series Diesel engine Number of cylinders (6: six cylinders) Clutch C12M38T C12M38T Clutch type (P: Pull type, T: Twin disc) Disc outside diameter Facing material (W: Woven, M: Cera-metallic) Typical load capacity (tonnage class) of vehicle Initial letter of "clutch" Transmission M130S2X5 M130 S2X5 Number of forward speeds High-and-low two step Meshing (S: Synchromesh) Version number Typical load capacity (tonnage class) of vehicle Initial letter of "transmission" Propeller shaft P152 P152 Version number Typical load capacity (tonnage class) of vehicle Initial letter of "propeller shaft" Front axle F090TR F090 TR Axle type (R: FS Front-Rear axle) Type of vehicle (T: Truck) Version number Typical load capacity (tonnage class) of vehicle Initial letter of "front axle" Rear axle R10TT R10T T Axle type (T: Tandem axle, D: Dead axle) Type of vehicle (T: Truck) Typical load capacity (tonnage class) of vehicle Initial letter of "rear axle" Reduction and differential D10HT D10HT Tandem axle Tooth form (H: Hypoid gear) Typical load capacity (tonnage class) of vehicle Initial letter of "differential" in reduction and dif- ferential EQUIPMENT TYPE CODING SYSTEM ---===SME_1008_00023_0009.djvu===---