---===SME_1002_00026_0001.djvu===--- Shop Manual chassis and electrical Pub.No.TWSE0611-6, JUNE 2009 For South Africa Supplement ---===SME_1002_00026_0001.djvu===--- Shop Manual chassis and electrical Pub.No.TWSE0611-6, JUNE 2009 For South Africa Supplement ---===SME_1002_00026_0002.djvu===--- ---===SME_1002_00026_0003.djvu===--- Pub.No.TWSE0611-6, JUNE 2009 ---===SME_1002_00026_0004.djvu===--- GROUP INDEX MODIFICATION SUMMARY ................. ANTI-LOCK BRAKE SYSTEM (ABS) .. STEERING <POWER STEERING> ...... ELECTRICAL ........................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please refer to the followings for information not included in this manual. CANTER chassis .. .......... .......... ... .Pub. No. TWSE0611 CANTER electrical .... .................... Pub. No. THSE0604 In addition to this manual, you can also refer to the follow- ing manuals when performing services: 4D3 diesel engine ........ ............. ... Pub. No. TWDE0610 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JUNE 2009 Applicable models FE, FG ©2009 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1002_00026_0005.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1002_00026_0006.djvu===--- 2 1. Chassis This section describes the differences from "CANTER Shop Manual chassis" (Pub. No. TWSE0611). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 (1) New powertrain combination added. Same as be- fore except these ex- plained here. (2) Information about Multi-Use Tester III is added. -- Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction and differential FE83PE6SRBJ2 4D34T5 C3W28 M025S5 P2 R020T D2H FE84PE6SRBJ2 4D34T5 C3W28 M025S5 P2 R020T D2H FE85PG6SRBJ2 4D34T4 C4W30 M035S5 P3 R035T D035H FG84PE6SRBJ2 4D34T5 C3W28 M035S5 Front: P2 Rear: P3 R033T Front: D1H Rear: D033H Connecting a Multi-Use Tester Special tools Mark Tool name and shape Part No. Application Multi-Use Tester III SOFTWARE DISC FMS-E07-3* (Multi-Use Tester-III ver- sion) Installation of the Multi-Use- Tester-III or version-up of the current version into Multi-Use Tester-III SOFTWARE DISC (Pub. No. SG0705A) V.C.I. MH062927 Data transmission between electronic control unit and PC Multi-Use Tester test Harness E A: Harness for inspec- tion and drive recorder B: Harness for drive re- corder C: Drive recorder har- ness D: Cigarette lighter plug harness MH063659 A: MH063661 B: MH063663 C: MH063665 D: MH063666 Power supply to V.C.I. and communication with electronic control unit Multi-Use Tester test harness D (used for extension) MH062951 Multi-Use Tester test harness B extension USB cable MH063668 Communication between V.C.I. and PC SOFTWARE DISC MODIFICATION SUMMARY ---===SME_1002_00026_0007.djvu===--- 3 00 -- (1) To perform system inspection Move the starter switch to the LOCK po- sition. Connect PC installed , , - A and as shown. Connect -A connector to the Multi- Use Tester connector on the vehicle. (2) To use drive recorder function Move the starter switch to the LOCK posi- tion. Connect PC installed , , - A, -C, -D and as shown. Connect -C connector to the Multi- Use Tester connector on the vehicle. Connect the cigarette lighter plug of -D to the cigarette lighter socket on the vehicle. (3) To extend the Multi-Use Tester test harness Connect to -A to extend the test harness to use the Multi-Use Tester outside the vehicle. Group Contents of different points Service procedure ---===SME_1002_00026_0008.djvu===--- 4 00 Access of diagnosis code Set the starter switch to ON. Operate the Multi-Use Tester for a display of necessary diagnosis code stored in the memory of the electronic control unit and identify the location of the fault. Clearing of diagnosis code Set the starter switch to ON (the engine not to be started). Operate the Multi-Use Tester to delete all the diagnosis codes stored in the memory of the electronic control unit. -- 31 (1) The specifications are added. Same as be- fore except these ex- plained here. (2) The tightening torque of wheel nut is added. (3) The standard values for the disc wheel are added. (4) The measuring points are added to the inspection procedure for the flatness of the disc wheel. Measuring point A: φ175 mm, φ275 mm <1.75 6.00-127> 35E (1) Components location is changed. See Gr35E. (2) Electrical wiring diagram is changed. 37B (1) The specifications for the power steering gear assembly differ. Same as be- fore except these ex- plained here. (2) The service procedure for power steering gear assembly and drag link. See Gr37B. Group Contents of different points Service procedure Tire size Wheel type 215/75R 17.5 17.5 6.00-127 Tightening torque (Unit: N·m {kgf·m}) Mark Parts to be tightened Tightening torque Remarks Wheel nut 1.75 6.00-127 490±49{50±5} -- Service standards (Unit: mm) Location Maintenance item Standard value Limit Remedy 3 Disc wheel 1.75 6.00 - 127 Flatness (at hub surface) 0.3 or less -- Replace Lateral runout (sideway deflection) 1.5 or less -- Radial runout (vertical deflection) 1.5 or less -- Power steering gear assembly Item Specifications FE83, FE84, FG FE85 Manufacturer Unisia JKC Steering Systems Type Ball nut type Form Integral form Manufacturer's item number 448-00304 448-00206 Gear ratio 22.2 22.7 Cylinder diameter mm 80 85 MODIFICATION SUMMARY ---===SME_1002_00026_0009.djvu===---